o Chrome Inner Primary (NOT A COVER). 1500 1600 Vulcan Common Oil Leaks It looks like I'm leaking there (or my rocker cover), but I don't want to pull the engine to fix the seal. 054" deep) This is the large O-ring - almost 7" (175mm approximately) in diameter It goes between the inner primary or chain cover to the motor case. Pan intake manifold Tees are somewhat crude in design. Super Leak Fix (1305) Jack Oil with Stop Leak (HJ12) Power Steering. crane ignition andrews ev27 cam everything works has loud horn new belt primary drive first $5000 takes it this bike hauls ass handles great!!. The cable end is tight, would you think it may be the "O" ring. Speed by Design Softail bagger body parts, Mack Daddy bags, tank kit, side covers, and Twisted 8 lids with Hertz SV 200. Is it alright to just load that thing up with RTV? Any other tips? I've never seen anything leak like this. Super Leak Fix (1305) Power Steering Repair (1600) Power Steering Stop Leak. Harley Oil Leaks What is most likely to leak on my Harley Davidson? Unfortunately most Harley’s will leak sooner or later. Bike starts on one kick when cold after being primed and one kick when warmed up. There are 8 complaints filed for the 2001 HARLEY DAVIDSON ROAD KING. Primary cover is back on, was checking primary belt for wear when I took the photos. [/QUOTE] @gree: I had the same thing. Chief among these is the tendency of Harley Davidson motorcycles to have an apparent oil leak. Some may be located on the front side of the primary case under or to the left of the derby cover. it seeps between the box and the head. Super Leak Fix (1305) Jack Oil with Stop Leak (HJ12) Power Steering. Since I have bought my Electra Glide I have an oil leak on the primary chain side cover. WTH??? Two drain plugs in my Harley Davidson primary cover??? I go to drain the primary chaincase and find two stacked drain plugs! I will be doing a full series on how to change the drive belt on. Under warranty the brake brain goes out, the stereo quits and a speaker goes bad. Panheads typically have the sheetmetal primary cover, which will tend to leak a bit. for those that reuse the primary cover gasket and save a few. It truly runs in our blood. for 1966-1984 Harley Shovelhead 4-Speed - Softail & Dyna. Maintenance Schedule. The BlueDevil Oil Stop Leak is more concentrated and is the universal application that will work for oil pan leaks, rear main leaks, valve cover gasket leaks, etc. Our Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. Remove the screws including the ones for the oval inspection cover and the primary cover comes off. If oil is dripping off the bottom of the starter and no oil on the primary then suspect the starter jackshaft seal. My Harley is. There are two of these bolts at the front of the engine in the area below the oil filter. Ads are free. Your primary chain oil should be replaced at every second or third oil change, but it is easy and cheap enough that you might consider changing it with every oil change. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Genuine James Primary Inspection Cover Gasket (silicone) - 34906-85. 2009 Harley-Davidson FXDF Dyna Fat Bob The massive stature of the Dyna Fat Bob, led by twin headlights braced between polished triple clamps, has an unmistakable street presence. In 2006, Harley-Davidson engineers designed a primary chain auto-adjuster. harley davidson talk forums. Outer primary cover was leaking a little so I put a thin coat of gasket maker along with the gasket and screwed back together. Gasket Kit for Black Inner Primary I have a primary leak and would like some information on how to do this prior to starting. There are dangerous moving parts with covers over certain areas to protect the ignorant. If it is the shifter shaft seal that is leaking, you won`t need any additional tools if you are only going to replace. I drain a substantial amount but still found myself needing to drain fluid. Fill the primary chaincase with up to one quart of Harley-Davidson Formula+ Primary Chaincase Fluid. Bike in excellent condition with 11k miles. One off 30 Inch 140 spoked gold wheel. How to Replace Harley Rocker Boxes Harley Davidson rocker boxes are a three-part aluminum assembly with rubber quad seal gaskets to retain top-end engine oil lubrication. Best thing to do is degrease, then ride for a few miles and monitor. $1000 or make offer. oil leak -between inner primary and transmission. Here is the Torx set I bought a little while back. You can trust our gaskets from top manufacturers like Genuine James, Twin Power, Cometic, J&P Cycles, and JIMS. Chain Adjuster Access. Oil leaks, or the "Shovelhead Drip," have been plaguing Shovelhead owners for decades. I’m just wondering if this is something I can fix myself or do I need to get it to a shop? Im pretty mechanically inclined. I have a 1980 ironhead and the primary is leaking from the gasket. Primary Drive: Chain, 34/46 ratio. Buy James Gaskets Gasket-Seal Primary Cover Kit for Harley Davidson 1980-93 FLT, FX - One Size: Gaskets - Amazon. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership when you get a Genuine James Primary Cover Gasket (part number JGI-34901-94) from J&P Cycles. harley davidson talk forums. € At about 12,000 miles a leak developed at the primary cover gasket. As part of the pre-ride inspection, it is recommend that the belt tension be checked and adjusted if necessary. 12/22 service total was over $1000. One of the big differences in the function of the Bully Primary cover when compared to the stock unit, is the inclusion of an inspection cover. Threadlocker is good. Video-In this free DIY video we show you how to remove and install the outer primary cover on a Harley Davidson motorcycle. Don't ask me how I know Enjoy, Rich P. it looks like a strainer screen. I just recently started getting a leak in the same area. It was a blown shift shaft seal. Sportster Transmission Oil Change After the 1000 mile check-up, the Sportster transmission oil is changed every 10,000 miles. currently running honda 20-50 race blend. Well, we're dealing with a mainshaft seal leak on the green bike right now, and we just put the primary back together after an engine rebuild and Baker OD6 install. Remember there are different size bolts. 1 26) Intro Dates. Find the Genuine James Primary Inspection Cover Gasket (silicone) - 34906-85 at Dennis Kirk. Re: Can't stop primary leak Post by Fast Ed 53 » Mon Nov 15, 2004 11:03 am panheaddan, My 53 seeps oil out of the same location, I don't run a primary cover so I get a little slinging action off of the belt. Anybody know what the seal is here? nylon washer? fsm says nylon sealing surface in exploded view. ) Depending on the year, either shims or a locknut were used to change the height of the screw, controlling the flow of oil directly to the primary chain. I have an oil leak from where the stator wires come out of - Harley Davidson 2000 FLHR-FLHRI Road king question Inspection Cover on Outer Primary Cover Harley. • Check clutch adjustment. With the modified system a leaking primary cover means that if the oil level in the primary cover is not. * We changed the engine oil and filter. though it can be a pain because of oil leaks, meager performance, haphazard reliability and anti-stop brakes. Fix My Hog produces and distributes the most Harley-Davidson maintenance videos on the web. It has been dealer serviced since new with Harley's syn3 but now that the bike is out of warranty I plan on doing it myself. A combination between Harley’s Dark Custom series and rat-rod styling, the 2009 Sportster 1200 Nightster features black finishing for the cover wheel rims and hubs, forks and handlebar, hand and. Open to offers. These problems includes information received by NHTSA from consumers either directly or as recorded by the Vehicle Safety Hotline. lol I wouldn't swap it out unless I had a helluva deal on a new cover. harley davidson talk forums. I used to run a straight 40, 50, or 60 weight (depending on the temperature) in my 1983 FLT. After heat cycling and a little over 100 miles of riding, there's a pretty good mainshaft seal leak. No back fees. I would clean the area real good with brake cleaner than powder the entire area with baby powder or flower than just let the bike set overnight, you will be able to tell just where the oil is coming from. I have purchased a '08 Harley and want to continue to use Mobil 1™ but use 20W-50 in the engine. If cover is removed with motorcycle on sidestand, primary fluid will leak out of primary chaincase. Remove the screws including the ones for the oval inspection cover and the primary cover comes off. Not sure if that was normal. Harley is now offering the primary vent to the general public, it runs about fifty dollars plus installation. Is it leaking from the inner primary cover? Reply; bob burnett November 11th, 2017. Harley-Davidson motorcycles use a chain-driven primary system to transmit power from the engine sprocket to the clutch housing. Brandon Turkus. An OilBud™ Harley Davidson oil cooler installation allows them to enjoy both. Please try again later. We can say that this video covers 2000 and newer Harley's and likely earlier models. Georges Garage is dedicated to manufacturing the finest Tools for Harley Motorcycles, paying close attention to every detail. 2007 Harley-Davidson FLSTC Heritage Softail Classic – Road Test Review. It's definately not from the outer primary cover. At just 8,000 miles an internal oil leak will develop in the Twin Cam engine's oil pump gears and/or the O-ring between the engine case and cam plate. M4 exhaust. We changed the transmission and primary fluids. 6 areas where it could come from: inner primary, outer primary, drain plug, starter seal, inner primary bearing seal and derby cover gasket. Click here to sell a used 2001 Harley-Davidson Road King or advertise any other MC for sale. The oil leak would show up at the same place on the inner primary cover. Soapy water is lathered over the seal area, carb gasket stack and adjacent area including known leak points like rocker cover screws, etc. No interest in trades or third party sales support. Open Belt Primary Assembly Instructions and Diagram Install Outer Cover Caps onto the Outer Cover using Blue Loctite. Discount 5 Speed Transmission Parts for Big Twins from Mid-USA for Harley. If a drain plug is not installed straight or is installed dirty, the plug's threaded allocation in the case can become permanently damaged. First is the area where the inner primary cover bolts to the engine. To combat the problem, leak testers are used with about 12 -15psi pressure. It will seal much better. As the motor is revved there is a subtle whine that sounds intimidating like the belt on a. Tags: chain case. What causes a primary cover on a Harley Davidson softtail to overheat? i have an 08 fxdl and my heavy breather leaks out too. 00 in parts, is a much cheaper solution than bringing it to the dealer. of Harley-Davidson primary fluid. These engines are generally as tight and well-designed as any, albeit with a different aesthetic than the finely balanced Hondas and BMWs of the world. One of the big differences in the function of the Bully Primary cover when compared to the stock unit, is the inclusion of an inspection cover. If you have the torque setting for your Sportster, you can trying re-torquing the covers first and perhaps get away with no costs. Primary Cover Gasket & Seal Kit. Did the job myself and it was fine till 2 days later I seen a drop when I stopped on a ride. the entire primary drive has to be removed. com/watch?v=K-gv4ZQ8A_g My motorcycle started to mark its territory by leaking drops of primary oil every time I. 1989 through 1999 Evo Softail & Dyna. a CVO indoor cover and unique Harley-Davidson CVO gold ignition key with display keepsake box are included. Here is the Torx set I bought a little while back. 1991 Harley FXR leaking rear rocker cover repair tutorial This is a good time to inspect the cover. When the bike is running, it’s almost like being pumped out through the leak. Best thing to do is degrease, then ride for a few miles and monitor. The inner and outer primary covers were redesigned for the alternator, which was mounted in the primary case. It seems like a big job, but if you're reasonably handy, you should be able to do it yourself. For the 3rd time - due to a defect in the hydraulic clutch master cylinder - Harley-Davidson is recalling 27,232 certain model year 2016 motorcycles. I had no idea they had a different primary cover. Fill the primary chaincase with up to one quart of Harley-Davidson Formula+ Primary Chaincase Fluid. Reverse curve gutter guards – these position the water downward while directing the leaves to fall to the ground. TRN GASKET,RIGHT SIDE COVER BIG TWIN 5 SPD 1980/1986 RPLS HD 36801-79 COMETIC C9526:. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership when you get a Genuine James Primary Gasket Kit (part number JGI-34901-94-K) from J&P Cycles. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Genuine James Primary Cover Gasket - 34901-07. Some may be disguised as a screw for the outer primary. they don't leak till you ride it and have sit for a few hours. Purchase the Genuine James Derby Cover Gasket at J&P Cycles, your source for aftermarket motorcycle parts and accessories, with free everyday tech support. If you would like to get a quote on a new 2005 Harley-Davidson Sportster® 883 use our Build Your Own tool, or Compare this bike to other Standard motorcycles. When foward controls have been fitted and the old shift sharft is removed. Road test the motorcycle. Find many great new & used options and get the best deals for 2011 Harley-Davidson Touring at the best online prices at eBay! Free shipping for many products!. If you have mid shifting ,there are O-rings on the through shaft that can leak, those are easy to replace and should be done if you pull the cover. For years and years, Harleys were equipped with a chain primary and a chain final drive. com/watch?v=K-gv4ZQ8A_g My motorcycle started to mark its territory by leaking drops of primary oil every time I. You can list all 2001 Harley-Davidson Road King available and also sign up for e-mail notification when such bikes are advertised in the future. Re-install clutch assembly. harley davidson talk forums. Fits: 1970 - Early 1982 Big-Twins. I use automatic transmission fluid in the primary so it is real easy to tell for sure if I have a primary leakthe light red color is easy to distinguish. I will state this now very clearly: Harley Davidson motorcycles built since the late 1980’s (i. BAKER Drivetrain offers custom Harley-Davidson transmissions and parts. Chrome Rear Saddlebag Crash Bars. If a drain plug is not installed straight or is installed dirty, the plug's threaded allocation in the case can become permanently damaged. Buy Orange Cycle Parts Primary Cover Gasket w/ Bead for Harley Tour Glide FLT / Super Glide FXR 1994 - 2006 JGI-34901-94 by James Gasket: Gaskets - Amazon. The primary chain case cover contains Harley primary chain case lubricant which lubricates the clutch pack and primary chain. It has been dealer serviced since new with Harley's syn3 but now that the bike is out of warranty I plan on doing it myself. I'm usually too lazy to drive to the dealer to get a new o-ring so, I normally replace it every other oil change. There are 5 main types of gutter guards: Mesh gutter guards – these metal sheets (filled with tiny holes) attach to the roof shingles and cover the gutter. The NASCAR Performance© logo and word mark are used under license by the National Association for Stock Car Auto Racing, Inc. for 1966-1984 Harley Shovelhead 4-Speed - Softail & Dyna. We added a battery tender pigtail. Take your light and mirror and look up the back of the inner primary where the drive sprocket is located. Below is a list of complaints & problems filed against the 2001 HARLEY DAVIDSON ROAD KING. To change the transmission pil on a 2000 harley sportster their is a plug under your primary cover it is about a 3/4 bolt undo this bolt and let oil drain all sportster models for that yr and a. the outer cover, chain drive with clutch and compensating sprocket, starter and inner chaincase. After 35 miles of riding, I parked it in the driveway and found it leaking oil out of the derby cover. Sooner or later, if you’re a serious rider, you’re going to encounter rain. Chrome Rear Saddlebag Crash Bars. If you experience hard starts especially restarting a short period after shutting off the engine, then one possibility is a leaking fuel system. The cone-style lower end saw use up until the Evolution motors. Harley primary cover. The old ones would fail on occasion, and when they do, your primary chain whirs around crazily inside the primary cover. M4 exhaust. Front nut covers are available; Tech Cycle also offers a line of cast, old style 4-Speed, 8mm primary belt drive systems that will accept a stock Harley-Davidson square clutch dog style clutch, a Cyclone Drop-In clutch or an aftermarket replica clutch. You can trust our gaskets from top manufacturers like Genuine James, Twin Power, Cometic, J&P Cycles, and JIMS. These problems includes information received by NHTSA from consumers either directly or as recorded by the Vehicle Safety Hotline. I have decided on Mobil1 15w-50 for the engine but I want to hear what you guys like to run in your primary's and transmissions. In a second, smaller campaign, Harley is also recalling 8,904 examples. The Bully Primary Cover comes in 3 different finishes, with the additional option of machined highlights on Wrinkle Black and Gloss Black Powdercoated versions. 10 Key Differences Between Harley's Milwaukee-8 & Twin Cam slimmer primary drive cover and the low-profile shape of the air cleaner cover provide improved rider. It was a blown shift shaft seal. One off 30 Inch 140 spoked gold wheel. 12/22 service total was over $1000. The open belt primary appears naked because of the exposed springs, rubber, and pulleys. Fix My Hog produces and distributes the most Harley-Davidson maintenance videos on the web. If a late-model Harley or a custom-built bike mark the ground where they're sitting, this means only one thing-they're leaking oil. I thought it was the cover gasket but when I look at it from the right side the wetness goes up on the back side of the innerm primary cover behind the trans. This guide will show you how to change the oil in the transmission of the Evolution motor of the Harley-Davidson Sportster. I have a '99 FXSTB. If you would like to get a quote on a new 2005 Harley-Davidson Sportster® 883 use our Build Your Own tool, or Compare this bike to other Standard motorcycles. It passes NH state inspection and is in great running condition. 3/8" - 33 ft. Lift the motorcycle into an upright position and hold it in place. The information on this manual covered everything you need to know when you want to repair or service 2018 Harley-Davidson Touring. a) 883: started in early 1986 to present. Motorcycles on Autotrader has listings for new and used 2003 Harley-Davidson Touring Motorcycles for sale near you. From just a couple pieces that have been pitted or damaged due to age and weather or complete bike tear down for customization we’ve got you covered. It has been dealer serviced since new with Harley's syn3 but now that the bike is out of warranty I plan on doing it myself. Fastener Size - Torque ft. I have the primary cover off (for starter removal). Let me know what you think! This feature is not available right now. Check for leaks. I had removed covers on other bikes before and I remember as half of it would stay on the cover and the other half on the crankcase, but this one still sits on the primary like new. Hit 30K on the bike and scheduled the 30K and repair for a minor oil leak on the front pushrod tube. If the starter/primary o-ring is leaking, oil will be running down the inside of the primary cover. com FREE DELIVERY possible on eligible purchases. Shop RevZilla for your Roland Sands Clarity Derby Cover For Harley Big Twin 1999-2018 today! Free Shipping, Lowest Price Guaranteed & Top of the Line Expert Service. Video-Harley-Davidson 2017 Street Glide-Milwaukee Eight 107 CI Motor-Review September 20, 2016 By Ryan Urlacher 3 Comments Video-In this completely free video I give you a complete walk-around and explanation of the new 2017 Harley-Davidson touring line up with the new Milwaukee Eight 107 cubic inch motor. The polished aluminum oxidized too. SORRY NO LOCAL PICKUP. Chrome Police Siren Horn. OilBud™ is the best Harley oil cooler on the market. Dean December 6th, 2017. EMD Ribster Ribbed Primary Covers for Harley Sportster Add a classic custom look to your ride with these EMD outer primary covers. But I noticed I could wipe it off and it wouldnt leak until after I would go for a ride. 2006 Harley-Davidson California Gangster Softail Deluxe. Buy polished, they clean up easier! Condition is Used. Chrome/Billet Tappet Block Cover. Identified the leak as from the primary with dye. 20) today when you shop RevZilla for your James Primary Gasket Kit For Harley! Free Shipping on Orders Over $40, Lowest Price Guaranteed & Top of the Line Expert Service. Classic Harley 4-Speed Tech - How To Fix The Leaking Tranny Hi Everyone I am new to blogging but wanted to share this first article here on how to stop the leaks from the famous 4 speed tranny made by Harley long ago. O-ring Inner Primary to Motor Case for Big Twin Harley Shovelhead. Oil is meant to be kept on the inside of the gearbox, not dripping off the bottom of the transmission, onto the frame and splattering all over the rear tire. Harley-Davidson released its new engine, the Milwaukee-Eight, and gave Baggers Magazine, an exclusive first look of its 2017 Touring family motor. Ads are free. Harley-Davidson California Gangster Style Softail Deluxe. We believe in "being all-in to go all-out" is reflected in our quality motorcycle parts. Not sure if that was normal. almost forgot sportster. Super Leak Fix (1305) Jack Oil with Stop Leak (HJ12) Power Steering. The first service inspection was done at 1600km (1000 mi). Let me know what you think! This feature is not available right now. the outer cover, chain drive with clutch and compensating sprocket, starter and inner chaincase. Reinstall primary cover with new gasket and sealant. New, rebuilt, and used Harley Evo engines for sale by individuals, parts suppliers, and dealers. J&P has your Harley-Davidson primary gasket kit for the proper fitment, plus all the Harley primary hardware for your primary gasket set. I have a 2001 Sportster XLH. Runs great. The NASCAR Performance© logo and word mark are used under license by the National Association for Stock Car Auto Racing, Inc. OEM 60538-81 and 60540-65) *Please see our other store listings or contact us for other kits - we have lots of them - all at great prices!. What is the cause for a inner primary leak in a 2003 dyna superglide? There are several places where the chaincase can leak, and all involve a worn or damaged gasket, o-ring or seal. Pour primary chain case lubricant into the primary chain case until the lubricant just touches the bottom of the clutch. : those with the Evolution motors) do *not* habitually leak. HELP! why won't a primary cover come off on a 1996 harley sportster? I am trying to take off a primary cover on a 1996 harley 1200 sportster. There are dangerous moving parts with covers over certain areas to protect the ignorant. Open Belt Primary Assembly Instructions and Diagram Install Outer Cover Caps onto the Outer Cover using Blue Loctite. I removed the clutch and the primary tins from the 51 fl 4 speed. Another place that the oil could be coming from is the nosecone. That's why we have a broad inventory of Harley gaskets and Harley seals to keep every nook and cranny of your engine, drivetrain and exhaust system leak-free. Here is how to replace the most common gaskets. FINALLY a CURE for the always leaking 4 speed tranny, not a Band-Aid, a REAL SOLUTION Ray Duguay (saddlebagrail) Hi Everyone I am starting this new articles concerning the famous 4 speed transmission made by Harley from the early Knucklehead to the end of the Shovelhead era, those types of. Tags: chain case. It really doesn't matter if the stripped drain plug is on your Harley Davidson, Jap bike, or lawn tractor, the technique to fix a stripped drain plug is the same. Find many great new & used options and get the best deals for Harley twin cam derby cover gasket softail touring dyna electra glide fatboy fxd at the best online prices at eBay!. I even went to a Harley dealership and look at a 114 with the black out installed there and it was leaking oil at the same spot mine is. They're made from aerospace alloy and are as tough as your Sargent at arms seriously !. Will the sealer hold. Torque the primary cover to the proper torque and in the recommended pattern according to the specification sheet for your model of Harley. Harley Davidson Shovelhead Service and Repair Manual. Its actually located behind the inner primary cover and bolts directly to the 5th gear. The oil level is not over filled, when I filled it I stopped when it started coming out of the check plug on primary cover. 5 speed belt drive 13409 miles new Avon venom tires new custom rims s&s carb and manifold new cleave bushings Arlene Ness side covers new custom paint. And of course, if its not lined up, then it will leak (but only once its back on the sidestand!). And yes I change the big inner to outer gasket already. Now we can begin the BDL belt drive and clutch install. Even though Harley's are considered to be wonderful and well built bikes, they do have their quirks. It truly runs in our blood. Frequently, what looks like a primary cover leak, is actually a primary mainshaft or starter seal leak, that runs down the back of the primary and drips off where it can confuse you. (2) oil collects in gearcase cover and drains into mini-sump x) 3 things control oil return (1) spinning of flywheel and case scraper (2) downward action of the piston creating pressure in the case (3) suction of oil pump return gears Harley Davidson Tech. Valve lift up to. Find many great new & used options and get the best deals for 1961 Harley-Davidson Sportster at the best online prices at eBay! Free shipping for many products!. I have a quick question. Remove the Seat on a Harley Heritage Classic Soft Tail. Hi , Just bought a 2003 dyna super glide a few weeks ago and the primary drain plug is leaking a few drops after riding , don't want to tighten it for fear of cracking the cover. Also someone told me that if any of the sealer breaks off inside the. there is a oil transfer valve just right to the engine sprocket, under the primary cover. Re: removing inner primary cover ('77 FLH) Second for the loc-tite. ) Replaced the front motor mount with a VelveRide polyurethane mount. I put new - Harley Davidson 2000 FLHR-FLHRI Road king question. The outer primary cover houses the primary drive and clutch. By Justin Hughes June 2, 2017. I've got a small leak coming from where the clutch cable goes into the primary case. Sort through the categories or use the search function by part number or keyword. • Inspect air cleaner and service as required. Primary cover for FX, FL or mid mount control bikes or custom applications, choppers, bobbers, etc. Not sure if that was normal. I'm usually too lazy to drive to the dealer to get a new o-ring so, I normally replace it every other oil change. Well, we're dealing with a mainshaft seal leak on the green bike right now, and we just put the primary back together after an engine rebuild and Baker OD6 install. Dean December 6th, 2017. So, I have recently started researching the pros and cons of a primary belt drive conversion for my 1972 Harley Davidson Shovelhead. com Summary: There are several options for repairing stripped holes for oil and transmission drain plugs on motorcycles - only one is the best fix. 1976 sportster xlh 1000 ironhead internal oil leak from gearcase to primary. As the motor is revved there is a subtle whine that sounds intimidating like the belt on a. Re-install clutch assembly. Harley-Davidson Thread Sizes; Harley-Davidson has used many different and unusual thread sizes over the years. Warm the motorcycle's fluids by letting the motor run for 5 minutes. Motorcycle Maintenance Schedule, Harley Davidson Oil Change, Brake Service, Safety Check Jackman Custom Cycles 1230 N. Thinking a thick oil won't leak, at least not as much. Panheads typically have the sheetmetal primary cover, which will tend to leak a bit. That's why we have a broad inventory of Harley gaskets and Harley seals to keep every nook and cranny of your engine, drivetrain and exhaust system leak-free. We replaced the levers. Bike valued around 9,500. Failure of the primary chain case cover gasket or either of the two inspection cover gaskets will result in a leak and need to be replaced. currently running honda 20-50 race blend. Find the Cometic Derby Cover Gasket (O-ring Replacement) - C9997F5 at Dennis Kirk. There is no question about that. Free Tyre Fitment. I have a quick question. I have tried to replace the gasket but - Answered by a verified Motorcycle Mechanic. This is also the base manual for the 2010 Harley-Davidson FLTRSE3 Custom Vehicle Operations Road Glide, 2010 Harley-Davidson FLHTCUSE5 CVO Ultra Classic Electra Glide, 2010 Harley-Davidson FLHTP Electra Glide Police, 2010 Harley-Davidson FLHPE Road King Police (California Only), and 2010 Harley-Davidson FLHP Road King Police. Primary Housing Drain Plug O-Ring, 10 Pack. Have a small leak most likely from the inner primary to engine o-ring by the location of the leak. Changing the transmission fluid is a straight forward procedure, and for about $10. If a drain plug is not installed straight or is installed dirty, the plug's threaded allocation in the case can become permanently damaged. Articulately machined billet aluminum frames transparent polycarbonate, giving you the same feel of a spinning clutch pack, yet is fully enclosed. Indian motorcycle drivetrain parts, accessories, repair and services in Dallas TX. The primary chain case cover contains Harley primary chain case lubricant which lubricates the clutch pack and primary chain. These bolts are the Torx ones. If the primary cover leaks with the stock system, as long as there is oil in the oil tank, the primary chain will stay lubed. If you have the torque setting for your Sportster, you can trying re-torquing the covers first and perhaps get away with no costs. Harley-Davidson. The primary job of most roofs is to keep out water. The information on this manual covered everything you need to know when you want to repair or service 2018 Harley-Davidson Touring. Seem like the shop would have seen this while checking. lol I wouldn't swap it out unless I had a helluva deal on a new cover. I know oil brand choice is like religion so I'm not asking which brand is better but I would like to find out whether it is best to go with a 20w50 motor oil or a 75w90 gear oil in. Did Harley move the primary case drain plug? Answer: Most oil drain nuts or screws are under the primary case under the derby cover on all Harley engines.